●輸送皂角泵并(bing)不能産生壓力，它(tā)隻是輸出流量。壓(ya)力低或無壓🚶‍♀️力，說(shuo)明輸送皂角(jiao)泵沒有吸入液體(tǐ)或洩漏嚴重。High viscosity gear pump does not generate pressure, it is only the output flow.Pressure is low or no pressure, high viscosity gear wheel pump don't inhale the liquid or leakage is serious.

　　電動(dòng)機輸出功率偏小(xiǎo)、齒 輪泵排量選得(dé)過大或壓力調得(dé)過高時，也會造成(chéng)壓力不足 當然，壓(yā)力表損壞或壓力(li)表節流孔堵塞時(shi)也顯示不出壓力(li)，此時🙇🏻可換裝一個(gè)新的壓力表檢查(cha)。Small motor output power, gear wheel pump capacity to choose too large or pressure too high, can cause stress Pressure gauge damage or pressure gauge orifice jams, of course, also could not show pressure, can change a new pressure gauge to check at this time.

　　如果确認泵無流(liu)量輸出，可能是由(you)于泵安裝有誤、泵(bèng)的轉向不對，或吸(xī)人側(進液口及吸(xi)液管道)堵塞、出口(kǒu)止回閥裝反或卡(ka)死了，也有可能是(shì)驅動軸斷裂了。If confirmed that no flow pump output, could be turned to the pumps due to pump installation is wrong, wrong, or suction side (liquid into the mouth and suck liquid pipeline jam, export check valve installed backwards, or card is dead, it is possible that the drive shaft fracture.

　　輸送皂角泵在(zài)轉速過低時會引(yin)起出液量不足，這(zhe)種現象往往🌐是由(yóu)于💚泵的驅動裝置(zhi)打滑或功率不足(zú)所緻。此時🥵應檢查(chá)齒 輪泵的實際轉(zhuan)速、泵與電動機的(de)聯接及功率匹配(pei)情況等。High viscosity pump in low speed can cause insufficient quantity of produced liquid, this phenomenon is often due to the slippage of the pump drive or insufficient power.Check the gear wheel pump at this time of the actual speed, pump and motor connection and power matching, etc.

    ●輸送(sòng)皂角泵在開始運(yùn)轉前，往齒輪泵的(de)殼體内灌滿待輸(shū)送的液體，便于安(an)全啟動。若環境溫(wēn)✌️度低于冰點，應預(yu)先向泵内通入熱(rè)蒸汽，進行預熱處(chù)理，然後才可啟動(dong)齒輪泵。高粘度泵(beng)的旋轉方向要與(yǔ)進、出油口相符。齒(chǐ)輪泵若是第一次(ci)運行，或長期閑置(zhi)後再使用，最好在(zai)空載或小負荷情(qíng)況下先跑合一小(xiǎo)時左右。如果在跑(pǎo)合階段預先覺察(chá)出異常📧溫升、洩漏(lou)、振動和噪聲時，應(ying)停機檢查。高粘度(dù)齒輪泵的支座或(huo)法蘭與其驅動電(dian)機應采用共同的(de)安裝基礎，基礎、法(fǎ)蘭或支座均需具(ju)有足夠的剛度，以(yǐ)減小齒輪泵運轉(zhuǎn)時産生的振動和(he)噪聲。電動機與齒(chǐ)輪泵須用彈性聯(lián)軸器連接，同軸度(dù)小于0.1毫米，傾斜角(jiao)不得大于1度。安裝(zhuāng)聯軸器時不得用(yong)錘敲打，以免傷害(hai)齒輪泵的齒輪等(děng)零件。若用帶輪、鍊(lian)輪等驅動時應設(she)托架支承，以防主(zhǔ)♍動齒輪軸承受徑(jing)向力。緊固齒輪泵(beng)、電動機的地腳螺(luo)釘時，螺釘受力應(yīng)均勻，連接可靠。用(yòng)手轉動聯軸器時(shi)，應感覺到齒輪泵(bèng)能夠輕松地轉動(dòng)，沒有卡緊等異常(cháng)現象出現，然後才(cai)可以配管。High viscosity pump before starting work, to gear pump casing filled with liquid, facilitate safe launch.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.The direction of rotation of the pump with high viscosity, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance detect abnormal temperature rise, leakage, vibration and noise, should stop check.High viscosity gear pump bearing or flange should adopt a common drive motor installationFoundation, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage of the gear pump gearAnd other parts.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.

     輸(shū)送皂角泵的吸油(yóu)管道内徑應足夠(gòu)大，并避免狹窄通(tōng)道或急劇拐🔞彎、減(jiǎn)少彎頭，去除不必(bì)要的閥門、附件，盡(jìn)可能地降低泵的(de)安裝高度，縮短吸(xī)油管道的長度，以(yi)減少壓力損失。管(guǎn)接頭等🈚元件的密(mì)封要良好，以防止(zhi)空氣侵入，從而控(kong)制氣穴與氣蝕的(de)發生。止回閥與安(ān)全閥在齒輪泵的(de)輸出管路上最好(hǎo)安裝一個止回閥(fa)。這樣在檢修泵及(jí)輸出管道時，系統(tǒng)中的液體不會發(fa)生倒流。齒輪泵帶(dài)負荷停車時，亦可(kě)防止泵倒轉而在(zài)其輸出管道内産(chǎn)生局部⛱️真空。應當(dang)注意，出口止回閥(fa)不能裝反或出💯現(xian)卡死現象。高粘度(dù)泵的出口管路上(shang)還應當設置安全(quán)閥等保護裝置，這(zhe)樣一旦泵的出口(kǒu)通道發生堵塞，就(jiù)可以打開安全閥(fá)卸壓。安全閥可以(yi)與泵體或泵蓋鑄(zhu)成一體，也可以單(dan)獨裝配。對于需要(yào)正反轉的高粘度(dù)齒輪泵，其進出口(kou)管路上均需設置(zhi)安全閥。High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp turn, reducing elbow, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Check valve and relief valve on the output of the gear pump tube had better install a check valve.In the overhaul pump and output pipe, the system of fluid backflow will not occur.Gear pump to stop loading machine, can be in the output pipe to prevent pump reverse, and create a partial vacuum.It should be noted that the outlet check valve cannot be installed backwards or stuck.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.The relief valve can be cast and pump body and pump cover, also can separate assembly.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

   輸送(song)皂角泵是輸送高(gāo)粘度液體的齒輪(lun)泵，應做到在較低(di)的功耗、較少的洩(xie)漏、較大的壓力下(xia)輸🔴出🧡最多的流量(liàng)。在确定所要輸送(sòng)的介質時，應該嚴(yan)格遵循産品說明(míng)✊書上的規定，盡量(liang)使用廠家推㊙️薦的(de)流體介質，并注意(yì)考慮系統的工⛹🏻‍♀️作(zuò)溫度範圍。當希望(wàng)在某一較寬的溫(wēn)度範圍内使用時(shí)，輸送介質的粘度(du)指數應該高些💘。輸(shu)送介質不僅是能(néng)量傳遞的中介，而(er)且也是潤滑、密封(fēng)及傳熱介質。液✏️體(tǐ)粘度過高會增加(jia)内摩擦阻力，降低(di)輸出功率，浪費能(neng)量，并産生過高的(de)系統溫度.高粘度(dù)齒輪泵的出口管(guǎn)路上應當設置安(an)全閥等保護裝置(zhì)，這樣一旦泵的⁉️出(chu)口通道發生堵塞(sāi)，就可以打開安全(quan)閥卸壓⁉️。對于需要(yao)正反轉的高粘度(du)齒輪泵，其進出口(kǒu)管路上均需設置(zhi)安全閥。High viscosity pump is conveying liquid with high viscosity gear pump, should be in lower power consumption, less leakage, under the pressure of large output the most traffic.When determining to conveying medium, we should strictly follow the provisions of the product manuals on use manufacturers recommend fluid as far as possible, and pay attention to consider the system operating temperature range.When you want to use in a wide temperature range, medium viscosity index should be higher.Medium is not only the energy transfer intermediary, but also lubrication, sealing and heat transfer medium.Liquid viscosity is too high will increase internal friction resistance, lower output power, waste of energy, and generate high temperature system. High viscosity gear pump outlet pipe shall set up relief valve or other protective device on the road, so once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.

    1、工作壓力(li)的選定1, select the work pressure

　　輸送(song)皂角泵額定的壓(ya)力是指泵連續工(gōng)作時的最高許用(yòng)壓力，而其工作壓(yā)力則決定于外部(bù)負載，安裝和調試(shi)的壽命💘與其工作(zuo)壓力直接相關。對(dui)于不頻繁工作的(de)齒輪泵，其工作壓(yā)力可取為泵的額(é)定壓力，考慮到産(chǎn)品質量不同，最💋好(hǎo)🚶将額定壓力降低(di)20%～30%使用。對于經常工(gong)作于較高壓力下(xià)的齒輪泵，其工作(zuo)壓力應比泵的額(é)定壓力低1～2個壓力(lì)級。石油化工設備(bei)常常是24小時連續(xu)運轉，這時泵的工(gōng)作壓力應該取得(de)比額💁定壓🌐力低🆚得(de)多，且工作轉速也(ye)應該低于額定轉(zhuǎn)速。如果高粘度齒(chǐ)輪泵的工作壓力(li)調整過高，則會使(shi)齒輪泵在超負荷(he)下運行。High viscosity pump rated pressure refers to the maximum allowable pump continuous work pressure, and its working pressure is determined by the external load, installation and commissioning of life is directly related with work pressure.For not frequent work gear pump, the working pressure is desirable for the rated pressure of the pump, taking the quality into consideration, it is best to used pressure rated lower 20% ~ 30%.For often work under high pressure gear pump, the working pressure shall be lower than the rated pressure of the pump 1 ~ 2 pressure level.Petrochemical equipment are often 24 hours of continuous operation, and at this time of the pump working pressure should be obtained was much lower than the rated pressure, and the work speed should be lower than the rated speed.If the high viscosity gear pump high pressure adjustment, will make the pump running under overload.

　　2.安裝與試(shì)運轉2. Installation and commissioning

　　高粘度泵的(de)支座或法蘭與其(qi)驅動電機應采用(yong)共同的安裝基礎(chu)，基礎、法蘭或支座(zuo)均需具有足夠的(de)剛度，以減小齒輪(lún)泵運轉時産生的(de)振動和噪聲。電動(dòng)機與齒輪泵須用(yòng)彈性聯軸器連接(jiē)，同軸度小于0.1毫米(mi)，傾斜角不得大于(yu)1度。安裝聯軸器時(shi)不得用錘敲打，以(yi)免傷害齒輪泵的(de)齒輪等零件。若用(yòng)帶輪、鍊輪等驅動(dong)時應設托架⚽支承(cheng)，以防主動齒輪軸(zhóu)承受徑向力。緊固(gù)齒輪泵、電動機的(de)地腳螺釘時，螺釘(dìng)受力應均勻，連接(jiē)可靠。用手轉㊙️動聯(lian)軸器時，應感覺到(dao)齒輪泵能夠輕松(sōng)地轉動，沒有卡緊(jǐn)等異常現象出現(xian)，然後才可🈲以配管(guǎn)。高粘度齒輪泵的(de)吸油管道内徑應(ying)足夠大，并避免狹(xia)窄通道或急劇💛拐(guǎi)🍉彎、彎頭，去除不必(bì)要的閥門、附件，盡(jin)可能地降低泵的(de)安🐆裝高🧑🏾‍🤝‍🧑🏼度，縮短吸(xi)油管道的長度，以(yi)減少壓力損失🔴。管(guǎn)接頭🔴等元件🐪的密(mi)封要良好🧡，以防止(zhǐ)空氣侵入，從而控(kòng)制氣穴與氣蝕的(de)發生。在開始運轉(zhuan)前，往齒輪泵的殼(ke)體内灌滿待輸送(sòng)的液體，便于安全(quan)動。若環境溫度低(di)于冰點，應預先向(xiàng)泵内通入熱蒸汽(qì)，進行預🏃‍♂️熱處理，然(rán)後才可啟動齒輪(lun)泵。齒輪泵的旋轉(zhuǎn)方向要與進、出油(yóu)口相符。齒輪泵若(ruò)是第一次運行，或(huò)長期閑置後再使(shi)用，最好在空載或(huo)小負🏃🏻‍♂️荷情況下先(xiān)跑合一小時左右(yòu)。如果在跑合階段(duan)預先覺出異常溫(wen)🐆升、洩漏、振動和噪(zao)聲時，應機檢查。高(gao)粘度泵的出🆚口管(guǎn)路✔️上還應當設置(zhi)安全閥等保護裝(zhuāng)置，這樣一旦泵的(de)⭕出口通道發生堵(dǔ)塞，就可以打開🆚安(ān)全閥卸壓。對于需(xū)要正反轉的高粘(zhān)度齒輪泵，其進出(chu)口管路上均需設(she)置安全閥。High viscosity pump bearing or flange and its drive motor should use common installation basis, foundation, flange or support all needs to have enough rigidity, to reduce the vibration of gear pump is running and noise.Motor and gear pump with elastic shaft coupling, coaxial degree is less than 0.1 mm, Angle shall not be greater than 1 degree.When installing coupling hammer shall not be used, in order to avoid damage gear and other parts of the gear pump.If use the belt wheel, wheel, etc, shall set bracket support, in case of driving gear bearing by the radial force.Ground screw fastening gear pump, motor, screw force should be uniform, reliable connection.Turn the coupling with the hand, should feel can easily turn the gear pump, no abnormal phenomenon such as clamping, then can be piping.High viscosity gear pump oil suction pipe diameter should be large enough, and to avoid the narrow channel, or a sharp bend, bend, remove unnecessary valves, fittings, as much as possible to reduce the installation height of pump, shorten the length of the oil suction pipe, in order to reduce the pressure loss.Components, such as pipe joint sealed well, in order to prevent the air intrusion, thus control air-pocket and the occurrence of cavitation.Before starting operation, to gear pump casing filled with liquid, easy to safety.If the environment temperature is below freezing, should advance to pump into the hot steam, preheating treatment, and then to start the pump.Direction of rotation of the gear pump, oil outlet in accord.Gear pump is the first run, or long-term idle before using, had better under the condition of no load or small load to run one hour or so.If in the running-in stage in advance the abnormal temperature rise, leakage, vibration and noise, should machine inspection.High viscosity of the pump outlet pipe also shall set up relief valve or other protective device on the road, so that once the clogging pump export channels, can open the relief valve pressure relief.For high viscosity gear pump need positive &negative, import and export all needs to set up the line safety valve.